⭐ CERTIFIED LEAN SIX SIGMA GREEN BELT PROGRAM
Structured Problem Solving & Data-Driven Decision Making using DMAIC
Government of India Certification · MSME-TDC, Chennai
1. PROGRAM OVERVIEW
The Lean Six Sigma Green Belt Program is designed to equip participants with structured problem-solving capabilities using Lean principles, Six Sigma methodology, and data-driven decision-making tools. This program enables professionals to lead improvement projects using the DMAIC methodology, supported by statistical analysis, process optimisation, and real-world case studies.
Participants will learn how to:
✓ Identify improvement opportunities using Lean principles
✓ Define problems using structured frameworks & business metrics
✓ Measure process performance using data & statistical tools
✓ Analyse root causes using qualitative & quantitative techniques
✓ Implement effective solutions & validate improvements
✓ Sustain gains using control systems & standardisation
Delivered through LIVE interactive sessions with Minitab demonstrations, case studies & practical exercises — concluding with a Government of India certification examination.
2. COURSE CONTENT — DETAILED SYLLABUS
Aligned with ASQ Green Belt Body of Knowledge
MODULE 1
HISTORY & INTRODUCTION TO LEAN SIX SIGMA
Evolution of Quality Management · History of Motorola & Birth of Six Sigma · Toyota Production System (TPS) · Lean Philosophy & Six Sigma Methodology · Lean Principles & Value Thinking · Process Thinking & Systems Approach · Benefits of Lean Six Sigma · Lean vs Six Sigma vs Lean Six Sigma
MODULE 2
LEAN SIX SIGMA FUNDAMENTALS & FRAMEWORK
Concept of 7 Wastes (Muda) · Understanding Variation · DMAIC Methodology Overview · Introduction to DFSS & DMADV · Belt Levels & Roles & Responsibilities · Overview of Tools & Techniques
VOC / VOB / CTQ / COPQ · Problem Definition using 4W1H · Pareto Analysis (Problem Stratification) · Project Charter & its Elements · SIPOC Diagram · Process Flow Diagram · Define Phase Tollgate Review
Data Types (Continuous & Discrete) · Operational Definitions · Distribution Types · Sampling Techniques · Measurement System Analysis (MSA) · Attribute Agreement Analysis (AAA) · Repeatability, Reproducibility, Bias · AIAG Guidelines · Baseline Metrics: FPY, RTY, DPMO, PPM · Process Capability: Cp & Cpk
Brainstorming Techniques · Fishbone (Cause & Effect Diagram) · Impact-Control Matrix · Scatter Plot Analysis · Correlation Analysis · Introduction to Hypothesis Testing · Root Cause Validation · Analyze Phase Tollgate Review
MODULE 6
HYPOTHESIS TESTING USING MINITAB
Null & Alternate Hypothesis · Level of Significance (α) · P-Value Interpretation · Hypothesis Test Selection · Tests covered: 1 Sample Z Test, 1 Sample t Test, 2 Sample t Test, Paired t Test, ANOVA · Practical implementation & output interpretation using Minitab
Why-Why Analysis (5 Why) · Failure Mode & Effects Analysis (FMEA) · Risk Priority Number (RPN) · Solution Generation & Selection Techniques · Pilot Testing & Validation · Cost-Benefit Analysis · Improve Phase Tollgate Review
MODULE 8
CONTROL PHASE & CASE STUDY
Control Plan Development · Standardisation & Documentation · Lessons Learned · Statistical Process Control (SPC): X-bar R, X-bar S, I-MR Charts · Poka-Yoke (Mistake Proofing) · Sustaining Improvements · Real-Time DMAIC Case Study · Recap of Key Learnings
5. LEAD FACILITATOR
Prof. Dr. Gopal Sivakumar
Founder & CEO — Vision Excellence Consulting Pvt. Ltd.
Lean Six Sigma Master Black Belt · Trainer · Consultant · Academician
20+ years of experience in teaching, research, training, and industrial consulting. Trained thousands of professionals across Lean Six Sigma, Root Cause Analysis, 5S, Operational Excellence, and Continuous Improvement.
Academic Qualifications: Ph.D – Mechanical Engineering · M.Tech – Industrial Engineering · B.E – Production Engineering
103 batches of Lean Six Sigma Black Belt
128 batches of Lean Six Sigma Green Belt
9 batches of Master Black Belt
3 batches of Root Cause Analyst Programs
9. ABOUT VISION EXCELLENCE
★ 4.9
1500+ Google Ratings
🎍 Award Winner
Best Institution – Lean Six Sigma Training
Industries: Manufacturing · Automotive · Electronics · Healthcare · Banking & Financial Services · IT & Technology · Logistics & Supply Chain · Education · Retail · Government
The award was presented by
Dr. Justice S. TamilVanan recognising Vision Excellence’s sustained excellence in Lean Six Sigma training across India.
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