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CERTIFIED BY

Government of India

MSME – Technology Development Centre, Chennai

Mastering the Process Efficiency

Dr.Gopal Sivakumar

Dr.Gopal Sivakumar is a renowned expert in the fields of Lean and Six Sigma methodologies, with over 10 years of experience in process improvement and operational excellence. With a background in Doctorate degree in Mechanical Engineering, he has led numerous organizations to achieve exceptional efficiency and quality through the application of Lean Six Sigma principles.

Dr. Gopal Sivakumar is a certified Master Black Belt in Lean Six Sigma, and he has a proven track record of implementing these strategies in various industries, from manufacturing to service sectors. He has also authored Books on Lean Six Sigma, which have become essential references for professionals and students alike.

As an engaging and passionate educator, Dr.Gopal Sivakumar is dedicated to sharing his extensive knowledge and real-world insights with students, helping them grasp the intricacies of Lean Six Sigma in a practical and comprehensible way. He is committed to empowering individuals and organizations to achieve excellence through efficient processes and data-driven decision-making, making his course an invaluable resource for anyone seeking to master Lean Six Sigma principles.

Certified 5S Auditor | Government of India Certification

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The 5S Audit Course is a specialized training program designed to help professionals master the principles of 5S and implement effective workplace organization. This course is certified by the Government of India and is structured as an exclusive fast-track weekend batch, allowing participants to complete the training in a single weekend.

Key Highlights:

Online Evening | Weekend Batch (Saturday & Sunday, 19:00  – 22:00 PM)
Government of India Certified Training
Access to Recorded Sessions & Study Materials
Free Membership in Six Sigma Simplified Lean Six Sigma Forum
Two Exam Attempts – Pass with 60% to Get Certified

Who Should Enroll?

  • Quality & Process Improvement Professionals
  • Manufacturing & Production Executives
  • Operations Managers
  • Lean Six Sigma Practitioners
  • Individuals looking to enhance their knowledge of workplace efficiency

Course Description

CERTIFIED 5S AUDITOR – SYLLABUS

1. ORIGIN, BASICS & PRINCIPLES OF 5S

1.1 Origin and Philosophy of 5S

1.2 5S as Foundation for Lean

1.3 5S as Foundation for Operational Excellence

1.4 Importance of 5S Across Different Environments

1.5 Detailed Breakdown of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke)

1.6 5S and Workplace Problem-Solving (Waste Identification, Flow, Visual Workplace Basics)

2. IMPLEMENTATION ASPECTS OF 5S

2.1 Planning and Preparing for 5S Implementation

2.2 Stakeholder Engagement & Leadership Commitment

2.3 Employee Involvement & Behavioural Change

2.4 Visual Management Techniques for Effective 5S

2.5 Workplace Issues and 5S-Based Solutions

2.6 Methods for Delivering Effective 5S Training

2.7 Psychology of Engaging Blue-Collar Workforce

3. AUDITING ASPECTS OF 5S

3.1 Why Audit 5S? Purpose, Scope & Benefits

3.2 Common Challenges in 5S Audits

3.3 ISO 19011: Principles of Auditing

3.4 Auditor Competence, Roles & Responsibilities

3.5 Creating a 5S-Specific Audit Checklist

3.6 Measuring and Sustaining 5S Effectiveness

3.7 Conducting Internal Audits (Planning → Execution → Reporting)

3.8 Writing Audit Findings & Recommendations

4. 5S DOMAIN-WISE APPLICATIONS

4.1 5S in Manufacturing

4.2 5S in Warehousing & Logistics

4.3 5S in Service Sector (Banks, Hospitals, IT)

4.4 5S in Offices & Administration

4.5 5S in Educational Institutions

4.6 5S in Retail & Customer-Facing Areas

4.7 5S in Maintenance & Facility Management

4.8 Case Studies on Successful 5S Implementation

4.9 Roadmap for Sustaining 5S Culture


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