In the dynamic landscape of electronics manufacturing, ensuring process consistency, quality control, and continuous improvement is crucial. Avalon Technologies, a leading electronics manufacturing services (EMS) company based in MEPZ, Chennai, recently hosted a specialized training session on Layered Process Audits (LPA) to reinforce their operational excellence practices.
The session was expertly conducted by Dr. Gopal Sivakumar, an internationally recognized Lean Six Sigma Master Black Belt and operational excellence expert, known for training over 15000 professionals across India and abroad.
What is Layered Process Audit (LPA)?
Layered Process Audits are a powerful management tool designed to ensure critical process steps are being consistently followed at all levels of the organization. It involves routine checks by team leaders, supervisors, and senior management in a structured, layered manner. The key benefits of LPA include:
- Early detection of process deviations
- Increased accountability at all organizational levels
- Improved product quality and process reliability
- Reinforcement of standard work practices
Importance of LPA in Modern Manufacturing
For a company like Avalon Technologies that delivers high-reliability electronics solutions across industries, LPA plays a pivotal role in:
- Strengthening internal quality assurance
- Reducing rework and scrap costs
- Ensuring compliance with customer and regulatory requirements
- Driving a culture of continuous improvement
This proactive auditing approach not only ensures compliance but also boosts morale by involving all layers of the organization in quality ownership.
Training Overview
The training led by Dr. Gopal Sivakumar covered the following core elements:
- Fundamentals of LPA and its business impact
- Audit design and question development techniques
- Execution strategies for maximum effectiveness
- Roles and responsibilities across layers
- Real-world case studies and interactive workshops
The participants engaged actively throughout the session, demonstrating a strong commitment to quality and learning.
Words of Appreciation from Gr. GSK
“It was a pleasure conducting the Layered Process Audit training at Avalon Technologies. The enthusiasm and curiosity shown by the participants were truly commendable. I deeply appreciate the initiative taken by the leadership team to drive such a culture of process discipline and continuous improvement. Avalon is setting a benchmark in quality and operational excellence.”
— Dr. Gopal Sivakumar, Chief Trainer, Founder Vision Excellence
Interested in In-House Training?
Empower your team with proven industry methodologies like LPA, Lean Six Sigma, FMEA, and more.
Contact Vision Excellence Consulting to arrange an in-house training session at your facility.
📞 +91 90878 88225
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